Harvesting Tea
To ensure the highest quality teas, the newest “two leaves and a
bud” of tea plants are plucked by hand. This practice of fine
plucking produces the best tasting tea but low yields – around two
to three thousand leaves only translates into a pound of finished
product.
This repeated picking of the young leaves and buds promotes new
growth throughout the year. Depending upon the origin, bushes are
plucked anywhere from three to twelve times a year. Plucking is
often referred to as “flushes."
Transforming Leaves into Tea
The major types of tea including black, oolong, green and white all
originate from the Camellia sinensis tea bush. The differences among
the teas result only from the way the plucked leaves are processed.
Black Teas
Making black tea involves withering, rolling, oxidation and drying.
-
Withering - Workers start picking early in the day and
usually return to the processing factory around mid-day. These
freshly harvested leaves are spread out on racks and left to
wither for 14 to 24 hours. During this withering process, the
leaves become soft and pliable losing much of their water weight
due to evaporation.
-
Rolling - Next, from the racks, leaves are fed into
rolling machinery that break up the cellular structure and
release the natural enzymes of the leaf. An elliptical
motion created by large rollers exerts just enough pressure
to roll and twist the leaf without causing heat damage. The
resulting product is a green, pungent pile of twisted tea
leaves.
-
Oxidation - After the rolling, the leaves are
transferred to a cool, humid location in the factory to
begin the oxidation process, also commonly known as the
fermentation process. Over the next two to three hours, the
leaves release their enzymatic juices and oxidize upon
exposure to air. A chemical reaction occurs whereby the
mixing of polyphenols and pectin with oxygen and enzymes
cause the leaves to turn black and also give black tea its
characteristic flavour. Determining how long to oxidize the
leaves involve considerable expertise and different styles
of black tea demand varying time for fermentation.
-
Drying - Upon reaching the optimal oxidation level,
the leaves are fired or dried to stop the fermentation. In
essence, the drying seals in that particular tea’s
characteristic flavour. Placed on large trays or on a
conveyor belt, the tea travels through an oven chamber that
halts oxidation and reduces the leaves water content to an
ideal 2%.
Oolong Teas
As partially fermented teas, oolongs can be thought as teas sitting
halfway between black and green tea.
-
Withering - After plucking usually three to four
leaves and a bud, oolongs like black teas undergo withering,
but for a shorter period of time.
-
Oxidation - Upon wilting, workers shake the leaves
in bamboo baskets resulting in slight bruising and tearing
of the leaf. As the leaf is exposed to air, and the enzymes
react with the oxygen, it turns darker in color.
-
Drying - The leaves are then fired to stop
oxidation. Again, the duration of oxidation will depend upon
the style of oolong. Traditional Chinese oolong is usually
fermented up to a 10-15% level whereas a Taiwanese style
oolong might be 70% oxidized. Interestingly enough, an
oolong can exhibit more green or black tea characteristics
depending upon the length of oxidation.
Green Teas
Green tea differs from black tea in that after plucking, fresh leaves
are immediately steamed or pan-fired to stop any oxidation activity.
-
Steaming or Pan-fired - In Japan, green tea is steamed, and in
China, leaves are pan-fired in a wok or heated drum, both
processes resulting in soft and pliable leaves. With the active
enzymes locked inside, the leaf is ready for rolling.
-
Rolling - Whether done by hand or with machines, rolling
determines the unique size and shape of the green tea leaf. A
tea growing location will dictate the style of rolled tea –
resulting shapes include long thin leaves, tight balls, flat
natural leaf and gently twisted green teas. The beauty of a tea
and the taste profile is affected by the style and tradition of
rolling.
-
Drying - Finally, a gentle heating or firing afterwards allow
the leaves to dry, preserving their fresh "green"
characteristics. At the end of the process, the leave’s moisture
content should be about four percent.
White Teas
The least processed of all tea, the youngest new buds are freshly
plucked, and then air or steam dried.